So far, we’ve taken a pretty close look at how Guru Cycles designs their custom bikes and preps the carbon frames in Part 1 and how those frames come together in Part 2. Now, we get to show you the other side of their business with the steel and titanium frames. Then the finishing and painting process that gets them ready to ship.
Shown above is a titanium frame in their digital alignment table. The spring-loaded “pokers” holding up the seat tube are wired into the system and show how far they’re extended compared to the clamp holding the bottom bracket shell. They can be moved to check any part of the frame, letting the welder confirm alignment after tacking and welding.
But how does it get to this point? Put on those safety goggles and come on in…
UPDATED: Guru’s response regarding ti welds added to bottom of post.